
21 May 2025
Have you ever wondered how fluids move in buildings, vehicles or water systems or how these can be designed to be more efficient?
That is where Computational Fluid Dynamics (CFD) comes in, as it enables us to simulate fluid flow virtually, on a computer. By enabling something which does not exist to exist in a virtual space, it enables us to spot a problem, test ideas and optimise designs and this is before anything physical is build.
Here at Funis Consulting, we use CFD to make the invisible visible….From airflow, to heat, to pressure; we create this for you so that innovation can be done with confidence, in a safe environment, all the while designing smarter and saving energy.
Computational Fluid Dynamics, commonly referred to by its acronym CFD, is a powerful way to understand how fluids (liquids and gases) behave. It's used in all sorts of industries, from designing aircraft and buildings, to predicting weather patterns, planning cities, improving water systems, or even understanding how pollutants spread in the air or sea.
At its heart, CFD is about creating a virtual environment where we can explore how fluids behave before anything is built or tested in the real world. Instead of jumping straight into expensive physical experiments or prototypes, scientists and engineers can simulate different scenarios on a computer. This lets them spot potential problems, make improvements, and fine-tune designs safely and efficiently.
It works using a set of equations that describe how fluids move and respond to things like pressure, temperature, and gravity. These equations might be complex under the hood, but what matters is the outcome: they allow us to visualise flow patterns that we could never see otherwise. You can zoom into the tiniest detail of a system and see where energy is being wasted, where pressure builds up, or where the design could be made more efficient. That kind of insight can make a big difference, whether it’s in making a car more aerodynamic, improving the way a ventilation system moves air, or reducing energy waste in a heating system.
Thanks to advances in computing power, artificial intelligence, and machine learning, CFD is becoming even more accessible and effective. We’re seeing incredible developments, from digital twins to real-time simulations, i.e., virtual replicas of physical systems that update in real time. These innovations help us design smarter, more sustainable solutions and give us the tools to prepare for the challenges of the future.
What makes CFD so exciting is not just the depth of understanding it offers, but the flexibility and speed it brings. Simulations can be run in parallel, saving time and cost, while providing detail and precision that would be difficult, or impossible, to capture through physical testing alone. And because you’re working in a virtual space, there’s far less risk involved. Imagine testing how a rocket performs under extreme conditions or how a pipe might deform under pressure, all without leaving the computer.
Let’s take a simple example. Imagine you're designing an oven and want to ensure that it heats food evenly. One of the biggest challenges in oven design is understanding how hot air circulates inside the chamber. This is where CFD becomes a valuable tool.
To begin, you create a digital 3D model of the oven. This model includes all the important features: the heating element (which could be a coil, a fan, or both), the oven walls, and even the tray or rack that might hold food. CFD then divides the inside of the oven into many tiny 3D blocks called a mesh. These blocks help simulate how air and heat behave in very small regions of the oven, allowing for a detailed analysis of the entire space.
Next, you define the operating conditions. You tell the simulation where the heat is coming from, what temperature the walls should be, whether a fan is blowing air around, and whether there is an object (like a loaf of bread or a cookie, or maybe you’re curing some components) sitting on a tray that could block or change the flow of air.
Once the setup is complete, you run the simulation. The software calculates how hot air moves through the oven, how it rises, circulates, and cools. It shows how the heat transfers from the heating element to the air and then from the air to the food. It also identifies areas where air moves slowly or forms swirls, which can lead to uneven cooking.
The results are visual and intuitive. You might see a colour map of the oven interior, with red areas showing where it’s hottest and blue areas where it's cooler. You could also view arrows that represent air movement, helping you understand whether the hot air is reaching all corners of the oven or if there are dead zones where it stagnates.
By using CFD in this way, you can spot problems in your oven design early. You might find that moving the fan or reshaping part of the interior leads to better air circulation. Ultimately, CFD helps you design ovens that cook food more evenly, heat up faster, and use energy more efficiently.
In short, CFD lets us explore the invisible, fix problems before they arise, and build with greater confidence. It’s a behind-the-scenes hero in the world of science and engineering, quietly helping to shape a safer, cleaner, and more efficient future.